Fan Concept

In Short:

I joined a compact engineering team as the sole industrial designer, tasked with creating a consumer floor fan featuring a Bluetooth speaker and LED light strips. After the client approved my final concept, the engineering team proceeded with detailed CAD modeling and prototyping.

Client

Private

Category

Consumer Product

Location

Chicago, Illinois

Year

2024

Skills Used

Market Research

Hand sketching

To-scale sketching

Rough prototypes

Adobe Photoshop

Procreate

Initial Sketch and Model Supplied By Client

Initial Sketch and Model Supplied By Client

Initial Sketch and Model Supplied By Client

  • Tall floor fan featuring a thick vertical unit.

  • Integrated Bluetooth speaker with 360 sound.

  • Adjustable height for the fan head.

  • LED 'party lights' that can be toggled on and off.

  • Analog buttons to control various features.

  • Display screens to indicate fan speed and speaker volume.

My Solution

My Solution

My Solution

  • Simplified Controls: Consolidated the interface to a single power button and one screen, enhancing the fan's usability while reducing manufacturing costs and simplifying electrical engineering.

  • Ergonomic Handle: Designed a robust handle with an integrated latch release button, facilitating easy adjustment of the large, heavy fan head.

  • Refined Aesthetics: Updated the exterior housing to better align with current market trends and client aesthetic preferences, ensuring prototyping feasibility.

  • Enhanced Functionality: Incorporated manual vertical oscillation options at the client's request, offering additional user flexibility.

Process

Process

Process

Initial Client Consultation

Initial Client Consultation

Initial Client Consultation

Laying the Foundation with Sketches and Mood Boards

In our initial meeting, I presented the client with a comprehensive set of hand sketches, mood boards, and examples of existing products. This approach was designed to quickly gauge the client’s preferences in terms of design aesthetics and functionality. The insights gained from this session were instrumental in shaping the first formal round of concept development, ensuring that the proposed solutions were closely aligned with the client's vision.

Concept Development Round

Concept Development Round

Concept Development Round

Selecting a Final Direction from Three Concepts

For this stage, I prepared three distinct concept sketches to present to the client and engineering team. The goal was to converge on a single, unified direction by the end of the meeting, setting the stage for a detailed final concept presentation the following week. During this collaborative session, we had the flexibility to select one concept in its entirety, merge elements from multiple concepts into a new composite, or introduce new features that had emerged since our initial discussions. This process ensured that the final chosen concept would fully align with the evolving project requirements.

Engineering Collaboration

Engineering Collaboration

Engineering Collaboration

Pre-Client Presentation Review

Having worked on the engineering side of projects, I’m very aware of the challenges that arise when designers propose concepts that can be difficult or even impossible for engineers to implement. To avoid such pitfalls and ensure the final product accurately reflects my initial design, I organized a preliminary meeting with the engineering team. My goal was to gather their insights on the feasibility and excitement level of my final concept before presenting it to the client. Additionally, to aid in conveying my ideas and to potentially utilize the internal components in their prototype, I sourced a fan with similar features and functionality to the concept I was developing.

Project Milestone Achieved

Project Milestone Achieved

Project Milestone Achieved

Client Approval and Transition to Engineering

The client enthusiastically approved the final concept without any modifications, a testament to the collaborative groundwork laid in earlier stages. With the engineering team already aligned and prepared from our internal discussions, they swiftly moved into CAD modeling and prototyping. At this time, I passed the baton to the engineering team, marking the completion of my role in the project.

This website was designed and built by me.

And, unless otherwise cited, all content including photography, graphics, and products created by me.

Thank you for your time in reviewing my work! I would love to be in touch, and I hope you are having a wonderful day.


~ JD Byrne

This website was designed and built by me.

And, unless otherwise cited, all content including photography, graphics, and products created by me.

Thank you for your time in reviewing my work! I would love to be in touch, and I hope you are having a wonderful day.


~ JD Byrne

This website was designed and built by me.

And, unless otherwise cited, all content including photography, graphics, and products created by me.

Thank you for your time in reviewing my work! I would love to be in touch, and I hope you are having a wonderful day.


~ JD Byrne